Chimney rebuild in Callahan by local masonry pros
A free inspection tells you if the problem starts at the footing before we price rebuilding the top of your Callahan chimney.
- Family owned and operated
- Free inspection and estimate
- Same-day service available
- Upfront pricing, no hidden fees
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Get a quote for chimney and fireplace repair and installation in Jacksonville.
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Why Choose Us
Chimney rebuild specialists who test every course
- Locally owned in Jacksonville
- Family owned and operated
- 100% satisfaction guaranteed
- Free inspection and estimate
- Same-day service available
- 10% off when you book today
The finished chimney in Callahan is measured against the code's height rule before the crown is cast.
- Family owned and operatedOur family business takes your Callahan chimney down by hand and lays it back up itself.
- Upfront pricing, no hidden feesThe take-down line, flue plan and crown are priced before the first brick comes off.
- Workmanship warrantyFrom the new courses to the counterflashing, the rebuilt stack carries our workmanship warranty.
Working alongside a roofer
A rebuild ends at the roof, and the roof covering is a roofer's trade. The counterflashing goes into the new masonry as part of the rebuild; the base flashing that weaves into shingles or tile, and any roofing repairs around the stack, may need the roofer.
The estimate says who does each piece and in what order, so the two trades are not waiting on each other. Where a cricket is required on a wide chimney, it also says who builds it. Your Callahan roof is covered during the work either way. The take-down line for your Callahan chimney is set on a free inspection; call (904) 920-5495.
Callahan lies inland, over six miles from the coast. Counted as a direct line, Jacksonville and Callahan are roughly 25 miles apart.
What's Included
Rebuild work around Callahan
- Sound original brick cleaned and saved to relay
- Counterflashing let into the new joints as the stack rises
- Finished height checked against the code's height rule
- Take-down line for your Callahan chimney stated in courses
How It Works
How our rebuild specialists work in Callahan
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Take-down line marked
We test each row of brick from the top down and mark where sound brick starts.
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Old brick taken down by hand
The flue is covered and the roof protected, then brick comes off a row at a time, with sound brick saved to relay.
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Relaid plumb around the flue
Brick goes back in matched mortar with tooled joints, around new clay tile or ready for a listed liner, and is flashed into the roof.
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Crown cast, cap on last
A new crown with an overhang and a drip edge cures before the cap goes on and the first fire is lit.
Local Conditions
Flue work inside a rebuild in Callahan
A rebuild opens the flue, which makes it the right time to fix a cracked tile run or plan a liner. New clay tile is set in refractory mortar as the courses rise.
When a listed stainless liner suits your Callahan chimney better, the rebuild leaves room for it.
10% off your first service when you book today
Loose or leaning chimney? Call today and your first service is 10% off.
How thick the chimney walls must be
A rebuilt chimney has to meet the code's wall thickness. Masonry chimney walls are built of solid masonry units, or hollow units with their cores grouted solid, not less than 4 inches in nominal thickness (FBC R1003.10).
That works out to one full brick thickness around the flue, with the tile or liner space inside it. A rebuild does not thin the walls to fit a larger liner, and where an old stack was built thinner than that, the rebuilt section is brought up to the requirement. Corners are interlocked course by course so the walls act together.
Letting counterflashing into the new masonry
Rebuilding is the best chance to set counterflashing properly. As courses rise past the roof, the metal is set into the bed joints, or into a reglet cut after the masonry cures, and turned down to lap over the base flashing below.
Mortar or sealant alone at that joint fails as the roof and chimney move. Lapped metal sheds water even when they move. Roof flashing is governed by the Residential code's roofing chapter, chapter 9, together with the roofing maker's details, with the base pieces that tie into the roof covering fitted by whichever trade is assigned that piece.
How far a rebuilt chimney may step out
Some chimneys step out from a wall or foundation as they rise, a detail called corbeling. The code limits it: a chimney may not be corbeled out more than half of its own wall thickness from a wall or foundation, and may not be corbeled from a wall less than 12 inches thick unless it projects equally on each side (FBC R1003.5).
Corbeled sections reached by the take-down are rebuilt within those limits. Where the old corbel went beyond them, the rebuilt section is brought back inside them. A decorative band of stepped courses near the top is relaid to match the original pattern.
Free Inspection
Tested before a rebuild is priced in Callahan
- Flue covered so brick and mortar chips stay out of the smoke chamber
- Replacement brick chosen for size, then for color and surface
- Joint profile tooled concave or V once the mortar firms
- Masonry divider rebuilt between flues where two share the stack
FAQ
Before the first brick comes off
Do you rebuild chimneys in Callahan?
We do. Describe what you are seeing on the chimney and the roof type, and the Callahan estimate visit is planned around testing the masonry.
Will a roofer be involved in the rebuild?
Sometimes. The rebuild includes counterflashing set into the new joints, but base flashing woven into the roofing, a cricket, or roofing repairs may need a roofer; each is assigned on the estimate.
Our Services
More services in Callahan
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Sound brick up to a new crown in Callahan
Brick on the roof in Callahan? Keep clear of the area below, and our specialist checks the top at no charge.
Free Inspection